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Industrial Automatic Control Systems and Controllers

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Principles of Design and Development of an Automated Scientific Research System for the Optimization of Casting Technological Processes
Gerashchenko V.V., Kovalev I.V.

Foundry production is one of the fundamental branches of mechanical engineering; however, traditional approaches
to conducting technological research are associated with significant time and material costs for full-scale experiments.
The purpose of this study is to develop a model of an automated scientific research system (ASRS) for foundry production,
providing process optimization through the integration of digital modeling methods. The methodological basis of the work
is a comprehensive approach combining theoretical analysis, computational experiments in the ProCAST environment, and
experimental verification. A structural and functional model of the ASRS has been developed, including a tool core based
on ProCAST, mathematical software for predicting solidifi cation time and evaluating shrinkage defects using the Niyama
criterion, as well as an algorithmic module for optimizing technological parameters. An operational algorithm of the system
is proposed, implementing an iterative “modeling–analysis–optimization–experiment” cycle. The developed model of the
automated scientific research system can be recommended for use in real production conditions to shorten the technological
preparation period and improve the quality of the manufactured housing parts.
Keywords: automated scientific research systems, ASRS, foundry production, ProCAST, mathematical modeling, Niyama
criterion, shrinkage porosity, optimization of technological parameters.


DOI: 10.25791/asu.4.2026.1653

Pp. 36-42.

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